DBR77 IIoT
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Ideas that shape the future of manufacturing
Guides, case studies, and expert perspectives on Digital Twin, IIoT, IRIS, and Industry 4.0.
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Digital Maturity Comparison Summary: Clash of the Frameworks – Choosing Your Path in 2026
Digital Maturity Comparison We have explored five distinct worlds of digital maturity comparison. Each framework ADMA, SIRI, CMMI, Lean 4.0, and DRD was born…
Blog
2026-04-27
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Expert articles written and reviewed by the people who build and deploy our products.
DBR77 Digital Twin
Factory simulation, layout planning and CAPEX decisions made before you invest.
DBR77 IRIS
MES, CMMS, QMS, WMS and daily plant operations explained in practice.
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All articles
CMMI – The Foundation of Process Governance and Data Integrity
CMMI (Capability Maturity Model Integration) In the rush to deploy AI and robotics, many manufacturers skip the boring part: process stability and data…
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Lean 4.0: The Synergy of Efficiency and Technology
Lean 4.0 For decades, Lean Manufacturing has been the religion of production efficiency, preaching the elimination of waste ( Muda ) and the pursuit of…
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Digital Development Roadmap (DRD): From Strategy to Robotization
The world is full of strategic reports that gather dust on executive shelves. The Execution Gap the chasm between knowing what to do and actually doing it is…
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Smart Industry Readiness Index (SIRI): The Global Gold Standard for Technical Benchmarking
In the high-stakes world of global manufacturing, intuition is no longer enough. Decisions involving millions of dollars in CAPEX require rigorous, data-backed…
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How has the direction of robotization changed over recent years?
The direction of robotization has shifted radically: from simply replacing muscle power to integrating AI-supported decision-making processes. Today, the…
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Advanced Manufacturing (ADMA): The European Path to Sustainable and Human-Centric Industry 5.0
The Advanced Manufacturing (ADMA) methodology represents a paradigm shift in how we evaluate industrial progress, moving away from a purely technocratic view…
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RoadMap: Why Industrial Intelligence Begins with Measurement, Not a Robot Purchase?
Industrial Intelligence: Measure – Optimize – Automate. Path to success Digital Development RoadMap We are entering 2026, a year where technology is no longer…
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Robotics Trends 2026: Physical AI, Humanoids & The “Simulate-then-Procure” Shift
Discover the top robotics trends for 2026. From Physical AI and Agentic Workflows to the rise of the Digital Nervous System. Learn how to de-risk your…
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From Data to Dividends: How to Measure and Maximize ROI from IoT in Manufacturing
The return on investment (ROI) from the Industrial Internet of Things (IoT) is about translating collected data into measurable savings and increased…
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Industry 5.0 is about people. What role do cobots play in it?
Cobots in Industry 5.0 are partners for humans, not their replacements. Their key role is to augment human capabilities, take over monotonous and non-ergonomic…
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Workplace Safety in the Era of AMRs, Digital Twin, and IIoT
Introduction – Production Automation Meets Safety Innovations such as Autonomous Mobile Robots (AMRs), Digital Twin, and Industrial IoT (IIoT) are transforming…
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Autonomous Operations
How Generative AI, Robotics, and Digital Twins Are Creating the Self-Correcting Factory Introduction For years, the promise of Industry 4.0 has been about…
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Determining Production Capacity and Setting Realistic Work Standards
Accurately determining production capacity and establishing realistic work standards are critical for efficient manufacturing. Without precise data, companies…
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Why Is My OEE Low? How to Find the Real Causes on Your Lines
Low OEE almost always comes down to two or three specific losses. Here is how to split the number, find where the time goes and confirm the cause on the line.
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How to Eliminate OEE Losses: A Fix for Each of the Six Big Losses
Each of the six big OEE losses needs its own fix. Here is what to change for breakdowns, changeovers, short stops, slow running and scrap, and how to check that the fix worked.
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Increasing Visibility of Production Processes
Without full visibility into production processes, companies make decisions based on incomplete or outdated information-leading to wasted time, resources, and…
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Improving Product Quality and Reducing Defects
Defective products generate not only direct financial losses but also damage a company’s reputation and lead to customer churn. In today’s competitive market,…
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Reducing Operational Costs in Manufacturing
High operational costs-energy, materials, and labor-are among the biggest barriers to improving profitability in manufacturing. Many companies struggle to…
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How to Optimize a Production Process Without Guesswork
Optimizing a production process starts with the one station that limits output. Here is how to find it, measure it and test changes in a simulation before you touch the floor.
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Predictive Maintenance – Ending Unplanned Downtime
Unplanned equipment failures are one of the most significant hidden costs in manufacturing. Every unexpected stoppage not only brings direct financial losses…
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How to Reduce Unplanned Machine Downtime: A Plant Manager’s Plan
A four-step plan to reduce unplanned machine downtime: measure every stop with a reason, shorten the response, match maintenance to each machine and remove repeat failures.
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How to Effectively Monitor Production in Real Time – A CEO’s Guide to Data-Driven Manufacturing
In today’s fast-paced manufacturing world, success depends on having immediate access to accurate, up-to-date information about your production processes. When…
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IoT in manufacturing – sensors in the data collection process.
This is another article in our series on IoT in manufacturing and its practical applications in industry. In previous texts, we discussed machine monitoring…
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Cycle time – the key to efficient production
So how can cycle time be measured and optimised automatically? What is cycle time and why is it important in manufacturing? Cycle time is the time required to…
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Industrial IoT – automatic collection of production data
Why is production data collection important? Modern production facilities operate in highly volatile conditions, where short production runs and product…
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Impact of the COVID-19 pandemic and the conflict in Ukraine on the robot market
The COVID-19 pandemic and the conflict in Ukraine had a decisive impact on the robot market between 2021-2023. They revealed the complexity and challenges…
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