Industrial Digital Transformation
Five products. One ecosystem. Simulate facilities, connect machines, run operations, find integrators, and manage transformation — all on a single platform built by engineers who understand the shop floor.
Our Ecosystem
Each product works independently. Together, they form a complete digital transformation ecosystem for manufacturers.
AI-Powered Transformation Management
From maturity assessment to initiative execution to board-ready reports. Replace expensive consulting phases with AI that works 24/7. Run SIRI, ADMA, Lean 4.0 assessments in days. Track every initiative with owners, deadlines, and financial outcomes. 72% initiative completion rate vs. 30% industry average.
From Signal to Action in Seconds
Connect machines, monitor OEE in real time, and give every operator the data they need. Status Deck for legacy machines, Data Hub multi-protocol gateway, and Vision AI for safety — all with edge-first architecture that validates every signal before it reaches the cloud.
Your Plant Operation System
One platform for production (MES), warehouse (WMS), quality (QMS), maintenance (CMMS), and continuous improvement (GEMBA). Replace spreadsheets and siloed systems with a unified, multi-tenant SaaS platform where every decision has a documented trail and every number has one agreed-upon definition.
Simulate Before You Invest
Build virtual replicas of your production facilities. Test layouts, simulate material flows, and validate CAPEX decisions — before investing a single euro. Our clients have saved up to €7M by identifying the real bottleneck before committing to capital expenditure.
Find Automation Integrators in Weeks, Not Months
AI-powered matching connects your automation challenges with verified integrators. Compare standardized proposals side-by-side, protect IP with built-in NDA workflow, and reduce procurement costs. Free for manufacturers — no platform fees, no hidden costs.
A realistic business case
From handcrafted wooden instruments to a premium physical-digital STEM ecosystem, Ateliertoy combines European manufacturing, subscription software, and global distribution into one modern business model.
About DBR77
DBR77 Robotics is a technology company specializing in industrial digital transformation. We combine deep manufacturing expertise with modern software, AI, and IoT hardware to deliver solutions that make a measurable difference on the shop floor and in the boardroom.
Manufacturing decisions should be driven by data, not politics. Investment committees deserve simulation-backed business cases, not spreadsheet guesses. Shop floor teams deserve real-time visibility, not monthly reports.
We embed Lean 4.0 methodology into every product we create — because the best technology is the one that actually gets used.
Every product generates objective, simulation-backed insights that every department can agree on.
Every product supports pilots. Prove value in weeks, then expand with confidence and real data.
Our platforms don’t just diagnose problems — they assign owners, set SLAs, and track measurable outcomes.
Proven Results
From CAPEX optimization to OEE improvement — see how manufacturers use DBR77 to deliver measurable results.
A medium-sized furniture manufacturer used Digital Twin and AI to optimize production and warehouse layout. Results: working capital reduced by PLN 300,000, departmental costs down 14%, direct labor demand reduced by 1.5 full-time positions.
“Digital Twin and AI enabled us to optimize layout in days instead of weeks. Working capital dropped by PLN 300K and we cut departmental costs by 14%.”
— Furniture Manufacturer
Car lamp plant (270 employees) used Digital Twin to design a new production line. Placing the buffer warehouse centrally between production and assembly delivered 6% higher daily productivity than a linear layout without intermediate warehouse.
“Digital Twin let us compare layout variants in one week. The central buffer design outperformed linear layout by 6% in daily productivity.”
— Plant Manager, Automotive
An automotive components manufacturer had 40% of downtimes with no recorded cause. After a 5-week pilot with Status Deck + Data Hub on 3 stations, 85% of downtimes had real root causes documented. Reporting time dropped 70%.
“From 40% undocumented downtimes to 85% with root causes. Reporting time dropped 70%.”
— Plant Engineer, Automotive
Tier-1 automotive supplier stabilized internal logistics with autonomous AGVs. Went from challenge definition to working system with standardized offers from multiple integrators — transparently, in weeks instead of months.
“DBR77 Marketplace enabled us to go from problem definition to deployment in a transparent, fast, and data-driven way.”
— Ficomirrors Polska
Automotive Tier-2 supplier (450 employees, 2 plants): OEE improved from 72% to 81%, defect rate dropped from 2.1% to 0.7%, changeover time cut by 57%. Payback: 3.7 months.
“Before Consultify we had Lean on paper. Now we have Lean in a system. Every initiative has an owner, a deadline, and a financial result.”
— COO, Automotive Tier-2
MES + GEMBA Tasks delivered 10–20% downtime reduction in 8–12 weeks. Time-to-action from problem to assigned owner dropped from days to hours. At €10K/hour downtime cost, that translates to €200K/month in recovered value.
“Time from problem to owner dropped from days to hours. At €10K/hour downtime, that’s €200K/month recovered.”
— Operations Director
Industries
OEM, Tier-1 and Tier-2 suppliers. Assembly, stamping, plastics, electronics.
Processing, packaging, cold chain. Utilities monitoring and ESG compliance.
SMT lines, assembly, quality inspection, high-mix production environments.
GMP compliance, batch tracking, quality management, and audit trails.
Warehouse throughput, material flow, AGV coordination, pick optimization.
Metal, plastics, woodworking. Legacy machines with no PLC? We handle that.
How We Work
Industry 4.0 readiness assessment with SIRI/ADMA frameworks. Objective baseline with heat maps, gap analysis, and AI-generated recommendations.
Build a Digital Twin of your facility. Test what-if scenarios, identify real bottlenecks, and validate CAPEX decisions before committing budget.
Deploy IIoT hardware (Status Deck + Data Hub) on key stations. Get real-time OEE, downtime tracking, and utilities monitoring in weeks.
Post your automation challenge on Marketplace. Get AI-matched proposals from verified integrators. Compare offers side-by-side, protect IP with NDA workflow — in weeks, not months.
Operate your plant with IRIS (MES, WMS, QMS, CMMS, GEMBA). Track every initiative, measure every KPI, and close the execution gap.
Network & Memberships
We actively participate in organizations and clusters that connect manufacturing, logistics, technology, and international cooperation.
Insights
Stay informed with our latest articles, news, events, and podcast episodes about digital transformation in manufacturing.
Learn how simulation-driven design helps manufacturers avoid costly CAPEX mistakes and optimize production flow before breaking ground.
Read More →
New collaboration aims to deploy Digital Twin and IIoT solutions across 12 manufacturing plants in Central Europe.
Read More →
Join DBR77 at the Industry 4.0 Summit for live demos, expert panels, and networking with manufacturing leaders.
Register →
Our CTO breaks down how IIoT deployments deliver measurable returns and what metrics matter most for the C-suite.
Listen Now →FAQ
DBR77 Robotics builds software and hardware for industrial digital transformation. Our ecosystem includes Digital Twin (production simulation), IIoT (machine connectivity and OEE monitoring), IRIS (Plant Operation System), Marketplace (automation integrator matching), and Consultify (AI-powered transformation management).
No. Each product works independently. Many clients start with one product (e.g., IIoT for OEE monitoring or Consultify for assessment) and expand as needs grow. The products are designed to integrate seamlessly when used together.
Our solutions are used across automotive, food & beverage, electronics, pharmaceuticals, logistics, and discrete manufacturing. Any facility with production lines, warehouses, or maintenance operations can benefit.
The first calibrated model is typically ready within 4–8 weeks. From there, you can run what-if scenarios and receive investment recommendations with financial projections immediately.
Yes. Status Deck is designed specifically for legacy machines without PLC or OPC-UA. Combined with Data Hub, you get production data from any machine — no infrastructure overhaul required.
IRIS is a Plant Operation System — not just MES. It combines MES, WMS, QMS, CMMS, and GEMBA in one platform with shared data, audit trail, and AI. Traditional MES covers production only; IRIS connects operations end-to-end and drives execution through tasks with SLAs.
Nothing. Manufacturers use the platform for free. The commission (starting from 5%) is charged to the integrator side — and both parties see the fee transparently before signing.
It replaces the repetitive phases — assessment, planning, reporting, KPI tracking — with AI. Your team or consultants focus on interpretation and change management. Consulting firms also use it as a white-label platform to scale their practice.
Our platforms support English, Polish, German, French, and Japanese. Content translation is handled via DeepL integration where applicable.
Whether you’re exploring digital transformation or ready to deploy, we’d love to hear about your challenges. Schedule a personalized demo and discover how DBR77 can accelerate your operations.
