#FOA S01E18 Eliminating the 7 Lean Wastes Using Simulation

How a Digital Twin acts as a risk-free sandbox to remove transport, inventory, motion, waiting and other Lean wastes before changing the real shop floor.

← Back to Blog

Transport, inventory, motion, waiting, overproduction, over-processing and defects silently drain profits. Identifying them is one thing; eliminating them without disrupting live production is another.

In this episode we show how simulation on a Digital Twin provides a risk-free sandbox to test and validate improvements before implementing them.

In this episode, you’ll discover

  • How to redesign layouts to cut transport and motion waste
  • How to test production schedules virtually to tackle overproduction and excess inventory
  • How to find hidden bottlenecks and turn waiting time into productive time
  • How DBR77 runs what-if scenarios that support confident, data-backed changes

Want to see how this works in your plant? Book a free session with a DBR77 expert: Book a meeting

Listen to Factory on Air on Spotify or watch all episodes on YouTube.

Ready to Make Decisions with Data?

Whether you’re exploring digital transformation or ready to deploy, we’d love to hear about your challenges. Schedule a personalized demo and discover how DBR77 can accelerate your operations.