Problem We Solve
IRIS is the world’s first Plant Operation System (POS) – an operating system for factories that manages people, machines, and processes in real time. It connects the entire automation pyramid: from data from IoT sensors, through MES, WMS, QMS, HRM, CMMS, and MRP modules, to APS, Digital Twin, and artificial intelligence, which ties everything together into a single organism.
This is not just another MES or ERP. It is the brain of the factory that learns, analyzes, and automates.
Why IRIS? – 7 pillars of uniqueness
Comprehensive automation pyramid
IRIS covers the entire spectrum – from IoT sensor data, through production operating systems, to strategic planning and AI. It is the only system that brings together all layers of automation into a coherent ecosystem.
IoT & Data Hub, MES, APS, AI – full IT/OT integration
Full spectrum artificial intelligence
IRIS utilizes the entire spectrum of AI technologies – from machine learning, through simulations and synthetic data, to language models. Only their combination produces a truly transformative effect.
Machine learning, simulations and synthetic data, language models (LLM)
Task-driven production
IRIS transforms data into precise actions, connecting people, machines, robots, means of transport, and soon also humanoids. Each element of the factory receives personalized tasks in real time – this is the foundation of autonomous production.
Mobile App & Operator Tablet with automatic task assignment
Horizontal process integration
IRIS consolidates all key operational areas in a single environment: production, logistics, quality, maintenance, and planning. This ensures complete transparency and eliminates information silos.
MES, WMS, QMS, HRM, CMMS, MRP, APS
Modular SaaS architecture
The system allows you to start with a single process or line and grow step by step—without the risks typical of large implementations. Scalability is built into the architecture.
Modular SaaS—fast ROI and full scalability
Software–hardware–communication convergence
IRIS is not limited to software. It also provides sensors, operator panels, and communication systems to ensure that information always reaches the right person at the right time.
IoT sensors, production screens, mobile applications
Flexibility and security of implementation
The system is available in SaaS or On-Premise models, depending on the needs of the organization. It combines fast implementation and updates in the cloud with full control over critical data on site.
Cloud SaaS + On-Premise for strategic data
Reviews and case studies
“Thanks to IRIS, we reduced costs by 15% in three months and halved downtime.”
“Implementing IRIS has allowed us to reduce production planning time from several days to a few hours. Thanks to the APS and Digital Twin modules, we can respond to changes in demand almost in real time.”
„Z IRIS nasze utrzymanie ruchu stało się przewidywalne. AI wykrywa anomalie zanim pojawi się awaria, co obniżyło koszty serwisu o 20%.”
Benefits in numbers
How does IRIS work?
IRIS77 is a Plant Operation System (POS) – the world’s first operating system for factories that connects people, machines, and processes into a single intelligent ecosystem.
It works in four steps:
Data collection – IoT sensors, machines, robots, and IT/OT systems transmit data in real time.
Analysis and context – data is interpreted by MES, WMS, QMS, CMMS, HRM, and MRP/APS modules.
Decision and recommendation – AI (Machine Learning, Digital Twin, LLM) transforms information into specific tasks and scenarios.
Execution and optimization – operators, technicians, robots, and internal transport receive tasks in mobile applications and on production screens.
IRIS77 turns data into action, and the factory becomes a system that learns and develops alongside the organization.
IRIS77 features and capabilities
IRIS77 covers the full spectrum of production and management processes, creating a coherent factory operating ecosystem. It is not a collection of separate applications, but a single system in which all data, processes, and decisions are integrated and operate in real time.
MES – Manufacturing Execution System
Monitors and controls production at the operational level.
Real-time tracking of line and machine performance (OEE, downtime, scrap, bottlenecks).
Full transparency: from production plan to execution on the shop floor.
Elimination of “blind spots” in production – every problem is immediately visible in the data.
Thanks to IRIS77, MES is not a separate system, but part of POS, which immediately integrates data with maintenance, quality, and planning.
MRP and APS – material requirements planning and advanced planning and scheduling
It combines material planning with production scheduling.
MRP ensures material availability with minimal inventory.
APS optimizes schedules based on resources, deadlines, and priorities.
Dynamic response to disruptions and order changes.
IRIS77 closes the gap between planning and execution – because MRP/APS works with real data from MES, WMS, and IoT.
WMS – Warehouse Management System
Manages inventory and material flow directly from the POS level.
Automatic acceptance, release, and tracking of materials in real time.
Integration with production and intralogistics (AGV/AMR, manual transport, robots).
Optimization of routes, locations, and material rotation.
IRIS77 treats the warehouse as part of production—there are no delays between the plan and the physical movement of material.
QMS – Quality Management System
Guarantees full quality and compliance control.
Automatic recording of quality results from production lines and laboratories.
Traceability – traceability of batches, materials, and processes.
Handling of complaints, non-conformities, and audits in one place.
In IRIS77, quality is synchronized with production – operators receive immediate alerts and tasks, and the results are entered into KPIs and ESG reports.
CMMS – Computerized Maintenance Management System
Predictive maintenance instead of reactive firefighting.
IoT and Machine Learning detect anomalies in machine operation.
Automatic service orders and tasks for technicians.
Repair history and OPEX cost analysis.
IRIS77 CMMS does not work in isolation – it uses MES and IoT data to predict failures before they happen.
HRM – Human Resource Management (factory)
Manages the competencies and tasks of people on the production floor.
Matching tasks to the qualifications of operators and technicians.
Digital competency matrix, training, certificates.
Integration with production and maintenance tasks.
In IRIS77, humans are an equal part of the operating system – alongside machines, robots, and AI.
Digital Twin
The digital twin of a factory as an analytical and strategic tool.
Simulation of “what-if” scenarios without risk to production.
Synthetic data supporting AI and predictive model development.
Optimization of layout, material flows, and production plans.
IRIS77 Digital Twin is not a 3D visualization – it is a simulator based on real data, linked to an actual factory.
AI & LLM – Artificial Intelligence and Language Models
Artificial intelligence is at the heart of IRIS 77.
Machine Learning – data analysis and anomaly prediction.
Digital Twin AI – learning from synthetic data and simulations.
LLM – expert knowledge base, documentation, and decision support in natural language.
Thanks to IRIS77, AI works not only in reports, but also in everyday decisions and tasks on the shop floor.
KPI & ESG
Full control over efficiency and regulatory compliance.
Monitoring of production, quality, and financial KPIs.
Predictive KPIs – the system shows what will happen before the indicators drop.
ESG – automatic reports on emissions, energy, waste, and CSRD compliance.
IRIS77 allows you to not only report numbers, but also to effectively manage efficiency and sustainable development.
Communication
Connects all participants in the process in real time.
Tasks and notifications for operators, technicians, and managers.
Production screens, mobile applications, and operator tablets.
Integration with humanoids, cobots, and mobile robots.
IRIS77 is the first system that manages not only data but also communication – delivering the right information to the right people and machines at the right time.
See how IRIS77 can solve your challenges
How much does it cost? – Transparent pricing model
IRIS operates in a SaaS model tailored to the size of the organization:
– Start – from a few users and one module.
– Growth – additional processes and users.
– Enterprise – global implementations, on-premise option.
You only pay for what you use. System development for new customers = benefits for you too.
For which companies is IRIS intended?
IRIS supports the development of manufacturing companies at every stage of digitization:
- SMEs – they start with us with simple implementations, quickly achieve ROI, and at the same time grow in knowledge and digital competencies.
- Medium-sized companies – gain full control over their data, manage production precisely, and systematically improve operational efficiency.
- Large enterprises and corporations – use the most advanced tools: Digital Twin, APS, and AI to scale, standardize, and develop autonomous factories.
IRIS is the path to your company’s growth – from the first steps in digitization to full production autonomy.
IRIS supports key roles in the production plant and at headquarters:
- SME owner – fast ROI, full control over costs.
- Production manager – real-time data on OEE, KPIs, and downtime.
- Maintenance Department – failure prediction and tasks for technicians.
- CFO – transparent costs and ROI on every investment.
- CTO – secure implementation and integration with ERP/IT-OT.
- Corporate Plant Manager – standardized data for reports to headquarters.
Why now?
- Customers expect flexibility and short lead times – market pressure forces immediate response.
- Technology gives a real competitive advantage – whoever implements it faster gains market share.
- AI is changing manufacturing at an unprecedented rate – it’s no longer the future, it’s the present.
Your competition is already investing. Don’t let them get ahead of you.
What does implementation look like? – “Zero risk, full scalability”
1. Small start – quick launch
We start with a single line, workstation, or process. It’s a simple entry point with no risk involved.
2. First data – immediate value
Monitoring machines and tasks for operators provides a quick ROI and real savings within the first few weeks.
3. Expansion – step by step
IRIS grows with your company. Additional modules and processes are added at a pace that suits your needs.
4. AI and Digital Twin – the development of intelligence
The system moves from observation and analysis, through process optimization, to automation thanks to artificial intelligence and digital twin simulations.
5. Autonomous Plant – a vision of the future
DBR77 accurately replicates real-world processes and production conditions, allowing different scenarios to be tested and analyzed without disrupting ongoing operations. This enables users to make more informed decisions that translate into real savings and increased efficiency.
FAQ
FAQ
How does IRIS differ from MES, WMS, or ERP systems?
IRIS is a Plant Operation System (POS) that combines all processes into a single ecosystem. MES, WMS, and QMS are only elements of it—IRIS integrates them into a single whole and adds a layer of AI.
Does implementing IRIS involve high risks and costs?
No. IRIS operates on a SaaS model and is implemented in modules. You can start with a single line and scale the system gradually, without the risk of multi-million dollar investments.
Does IRIS integrate with my ERP (SAP, Oracle, Comarch, Dynamics)?
Yes. IRIS does not replace ERP, but connects to any system, providing operational data to the financial and administrative layer of ERP.
How quickly will I see results after implementation?
The first results (e.g., reduction in downtime, increase in OEE) appear within a few weeks of implementing the IoT and task management module.
Is my data secure?
Yes. IRIS works both in the cloud (SaaS) and on-premise. Critical data and AI models can remain within your infrastructure.
Is IRIS suitable for small businesses?
Yes. IRIS can be implemented even in a company with a few users and a single production line, and then developed alongside the organization.
Is IRIS ready to work with robots and automation?
Yes. IRIS manages people, machines, processes, and in the future also robots and humanoid robots, creating a fully autonomous plant.
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